Description
Thermatech F type Welding Positioner, 1 Axis
F type Welding Positioner Head & Tailstock
Optimize weld quality and streamline heavy metal fabrication with our high-precision F type Welding Positioner (Head and Tailstock Single Axis Welding Positioner). Engineered specifically for long, heavy, or bulky workpieces, the F-type configuration delivers maximum structural rigidity and exceptional rotational control across demanding industrial welding applications.
Utilizing an F type Welding Positioner from Thermal Mechanics Co., Ltd. eliminates the difficulties of out-of-position welding (such as vertical or overhead joint passes). The dual head-and-tailstock design smoothly rotates the workpiece 360 degrees around its horizontal axis, continuously presenting seams in the flat welding position to ensure deep penetration, clean bead profiles, and minimal spatter.
Key Advantages of the F type Welding Positioner
- High Rigidity Head & Tailstock Architecture: Dual-end clamping prevents sagging, torsional twisting, and vibration during rotation, making it ideal for long beams, chassis frames, and large pressure vessels.
- Seamless Robotic External Axis Control: Can be fully integrated as a synchronized 7th or 8th external axis with industrial robotic welding arms, controlled directly through a single teach pendant.
- High Positioning Accuracy: Equipped with high-torque AC servomotors and precision reduction gearboxes to deliver repeatable positioning accuracy (+-0.1 mm) for automated high-volume production.
- Enhanced Operational Safety & Efficiency: Removes the need for crane repositioning and dangerous manual rigging mid-weld, significantly cutting down setup cycle times while keeping operators safe.
- Multi-Process Welding Compatibility: Designed to support MIG/MAG, TIG, Submerged Arc Welding (SAW), and Plasma welding, outfitted with heavy-duty rotary grounding systems for uninterrupted electrical current flow.
PRODUCT DETAILS
Item TMR-F TYPE-1-300-2×1 TMR-F TYPE-1-500-2×1
Rated load 300 kg 500 kg
Standard radius of gyration R600 mm R700 mm
Maximum angle of gyration ±360 ° ±360 °
Rated speed of gyration 70 °/S 50 °/S
Repeated positioning accuracy ±0.06 mm ±0.08 mm
Gyration frame size
(length*width*height) 2000×660×90mm 2200×800×90mm
Positioner dimension
(length*width*height) 2820×700×960mm 2900×700×1050mm
Standard gyration plate φ360 mm φ360 mm
Height of gyration center 760 mm 830 mm
Power supply Three phase 200V ±10% 50Hz
Insulation grade H H
Why Partner with Thermal Mechanics Co., Ltd.?
Thermal Mechanics Co., Ltd. is Thailand’s trusted provider of industrial automation, robotic machinery, and welding positioning equipment:
- Tailored Engineering Solutions: Our team evaluates your part dimensions, rotation radiuses, and payload requirements to engineer an F-type positioner setup optimized for your floor layout.
- Complete System Integration: We provide turnkey electrical and mechanical integration connecting the positioner, robotic arm, power source, and safety enclosures into a unified production cell.
- Dedicated Local Support: We provide on-site installation, programming training, routine preventive maintenance, and rapid spare parts availability across Thailand.
Contact Us & Inquiries:
LINE OA: @thermalmechanics
Email: sales@thermal-mech.com
Tel: 02-759-4795 หรือ 064-253-6405
- Description
-
Thermatech F type Welding Positioner, 1 Axis
F type Welding Positioner Head & Tailstock
Optimize weld quality and streamline heavy metal fabrication with our high-precision F type Welding Positioner (Head and Tailstock Single Axis Welding Positioner). Engineered specifically for long, heavy, or bulky workpieces, the F-type configuration delivers maximum structural rigidity and exceptional rotational control across demanding industrial welding applications.
Utilizing an F type Welding Positioner from Thermal Mechanics Co., Ltd. eliminates the difficulties of out-of-position welding (such as vertical or overhead joint passes). The dual head-and-tailstock design smoothly rotates the workpiece 360 degrees around its horizontal axis, continuously presenting seams in the flat welding position to ensure deep penetration, clean bead profiles, and minimal spatter.
Key Advantages of the F type Welding Positioner
- High Rigidity Head & Tailstock Architecture: Dual-end clamping prevents sagging, torsional twisting, and vibration during rotation, making it ideal for long beams, chassis frames, and large pressure vessels.
- Seamless Robotic External Axis Control: Can be fully integrated as a synchronized 7th or 8th external axis with industrial robotic welding arms, controlled directly through a single teach pendant.
- High Positioning Accuracy: Equipped with high-torque AC servomotors and precision reduction gearboxes to deliver repeatable positioning accuracy (+-0.1 mm) for automated high-volume production.
- Enhanced Operational Safety & Efficiency: Removes the need for crane repositioning and dangerous manual rigging mid-weld, significantly cutting down setup cycle times while keeping operators safe.
- Multi-Process Welding Compatibility: Designed to support MIG/MAG, TIG, Submerged Arc Welding (SAW), and Plasma welding, outfitted with heavy-duty rotary grounding systems for uninterrupted electrical current flow.
PRODUCT DETAILS
Item TMR-F TYPE-1-300-2×1 TMR-F TYPE-1-500-2×1
Rated load 300 kg 500 kg
Standard radius of gyration R600 mm R700 mm
Maximum angle of gyration ±360 ° ±360 °
Rated speed of gyration 70 °/S 50 °/S
Repeated positioning accuracy ±0.06 mm ±0.08 mm
Gyration frame size
(length*width*height) 2000×660×90mm 2200×800×90mmPositioner dimension
(length*width*height) 2820×700×960mm 2900×700×1050mmStandard gyration plate φ360 mm φ360 mm
Height of gyration center 760 mm 830 mm
Power supply Three phase 200V ±10% 50Hz
Insulation grade H H
Why Partner with Thermal Mechanics Co., Ltd.?
Thermal Mechanics Co., Ltd. is Thailand’s trusted provider of industrial automation, robotic machinery, and welding positioning equipment:
- Tailored Engineering Solutions: Our team evaluates your part dimensions, rotation radiuses, and payload requirements to engineer an F-type positioner setup optimized for your floor layout.
- Complete System Integration: We provide turnkey electrical and mechanical integration connecting the positioner, robotic arm, power source, and safety enclosures into a unified production cell.
- Dedicated Local Support: We provide on-site installation, programming training, routine preventive maintenance, and rapid spare parts availability across Thailand.
Contact Us & Inquiries:
LINE OA: @thermalmechanicsEmail: sales@thermal-mech.comTel: 02-759-4795 หรือ 064-253-6405 - Gallery
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FAQ: Frequently Asked Questions About F type Welding Positioner
Q: What types of workpieces are best suited for an F type Welding Positioner?
A: An F type Welding Positioner (Head and Tailstock) is ideal for long workpieces such as structural steel beams, vehicle chassis frames, large diameter pipes, and cylindrical tanks that require secure clamping at both ends during rotation.
Q: Can the F type Welding Positioner be synchronized with a welding robot?
A: Yes. Thermal Mechanics Co., Ltd. can configure the positioner to act as a fully synchronized external axis controlled directly through the welding robot’s main controller.
